ORION Tunneling Cable Reel

ORION cable reels are specially designed and manufactured for feeding mobile power systems. Power is transmitted via electrical cables, low or medium voltage, to machines operating in tunnels, in yards or in harsh environmental conditions. Therefore ORION cable reels are integrated into other machines as a component. For this reason it is usually controlled by the machine it is integrated into; it can be equipped with an independent control panel on request.

ORION cable reels, are equipped with an automatic cable distributor for proper winding of the cables. Normally it can wind up to 1500 m of cable and this machine is the best, technically speaking, in order to wind such lengths of cables. The slip rings assembled on ORION cable reels can be installed both inside and outside the spool.

GENERAL FEATURES

Environment: Yard/tunnel

Working temperature: 0°C - up to +50°C

Relative Humidity: between 30% and 90%

Altitude: Max 1000 o.s.l..

Fixing point: By 4 holes on the base

Motors:

  • Standard: asynchronous three-phase electric motore
  • Optional: electrical motor torque, pneumatic or hydraulic.

Stationing Brake:

  • Standard: without brake
  • Optional: pneumatic hydraulic or with electric brake

Rotary Limit Switch: 4 adjustable positions

Electrical slip ring:

  • Low voltage:1 KV working, current up to 800 A.
  • Medium voltage: from 3 KV to 20 KV working, currents up to 400 A.
  • IP 55 protection.

Moving rotor: Automatic and synchronized


STANDARD CABLE REEL

Spool: drawn steel plates white painted RAL 9001

Support: Hot shaped steel beams RAL 9001 white painted.

Reduction gear:

  • Cast-iron high resistance casing  gray painted.
  • Special casehardened and ground steel gears.
  • High resistance steel shafts.
  • Oil-bath lubrication.

Electric Motor:

  • 230/400 Vac Voltage three-phase 50 Hz.
  • Protection IP 55, Class F isolation.
  • Aluminum case up to 132, cast iron for bigger dimensions.
  • Blue painted.

Electric collector:

  • Inside/outside the drum.
  • Cast alloy bronze power rings, brass auxiliary rings, Power and auxiliary copper-graphite brushes.
  • Plastic reinforced by fiber glass  insulators.

Bolts and Nuts: Galvanized steel 8.8 mm.

Moving rotor: Drive chain, protected in into the frame in steel plates.


OPTIONALS

Special motor:

  • Electric three-phase with special voltage up to 660 Vac
  • Electrical with tropicalization T° -15C° +40C° / HR 90%
  • Pneumatic
  • Hydraulic
  • Electrical torque motor, 8 poles, 230 / 400 Vac three-phase, H class

Stationing brake:

  • Pneumatic with steel disk thickness 8 mm and brake facing thickness 6 mm
  • Hydraulic, on hydraulic motor
  • safety electromagnetic brake adjustable assembled on the electrical motor.

Bolts and Nuts: stainless steel

Painting:

  • Color on demand
  • Type and cycle on demand

Anticondensate heater: 100 W or 200 W, pre-wired in terminal box into the connected box..

Terminal box: IP 55 terminal box for feeding the fixed point of the slip ring (if the slip ring is inside the drum).